Find the gaps. Automate. Scale.

Custom ecommerce shipping sorter for a 3PL operation. Offline scan tunnel means no WMS integration was required, so the system deployed as a standalone unit. Sorts to up to 13 destinations at 2,200 parcels per hour.

Pattern: solve a concrete operating constraint without replacing the core system.

Designed for a mixed parcel population including boxes, polybags, and jiffy packs. Handles a broad size range up to 27 x 17 x 17 in and 35 lb, at an induction rate of 1,250 parcels per hour per robot.

Pattern: solve a concrete operating constraint without replacing the core system.

Five-sided camera system for hands-free scanning that frees both operator hands for productive handling. Defect detection for marks, tape, labels, tags, and tears. Barcode and OCR read with easy WMS integration.

Pattern: solve a concrete operating constraint without replacing the core system.

The opportunity was to increase pick-and-pack efficiency in the AutoStore area. The bottleneck: handheld scanners force one operator hand into scanning instead of productive handling. The solution was a turnkey, fixed-mounted pass-under scanner kit, delivered complete with power, protection, cables, mounting, and hardware.

Pattern: solve a concrete operating constraint without replacing the core system.

Robotiq palletizer running on a UR20e cobot with a custom end effector. Modsort used for automatic case alignment ahead of the pick. A low-cost, small-footprint answer to the repetitive manual palletizing at end of line.

Pattern: solve a concrete operating constraint without replacing the core system.

Overhead vision system performing a QC check of labels on packages, integrated with the conveyor controls, plus a new eject station to divert non-conforming product automatically. Adds a quality gate where none existed without slowing the line.

Pattern: solve a concrete operating constraint without replacing the core system.

Custom robotic machine tending solution automating the loading and unloading of parts to two CNC machines, integrated with the existing CNC controls. Frees the operator from a repetitive, dead-time task and holds consistent cycle timing.

Pattern: solve a concrete operating constraint without replacing the core system.

Custom robotic system using CIJ (continuous inkjet) printing to serialize bearings for an aerospace manufacturer, built to conform to US Air Force requirements. Replaces manual marking with a repeatable, traceable, standards-compliant process.

Pattern: solve a concrete operating constraint without replacing the core system.

Custom robotic solution to load vials to a fill and packaging line, paired with a custom ASRS for vials and packaging and integrated with the vial singulator ahead of the packaging machine. Runs a full shift unattended.

Pattern: solve a concrete operating constraint without replacing the core system.

Custom robotic solution to package finished product. The previous manual solution was the line bottleneck; the new system increases throughput for the entire line and integrates with the upstream system.

Pattern: solve a concrete operating constraint without replacing the core system.